Nidaamka wax soo saarka granulation diskka oo dhamaystiran oo kala duwan ayaa ah mid ka mid ah faa'iidooyinka ugu muhiimsan ee Henan Zheng Heavy Industries.Waxaan khibrad u leenahay qorsheynta iyo adeegga khadadka wax soo saarka bacriminta ee kala duwan.Ma ahan oo kaliya diiradda saaraya xiriir kasta oo geeddi-socod ee habka wax-soo-saarka, laakiin sidoo kale had iyo jeer waxaynu ogaannaa faahfaahinta geeddi-socod kasta oo ku saabsan dhammaan khadka wax-soo-saarka oo si guul leh u gaarno isku-xirnaanta.Waxaan bixinaa xalal wax soo saarka dhamaystiran oo lagu kalsoonaan karo iyadoo loo eegayo baahida dhabta ah ee macaamiisha.
Khadka wax soo saarka disc granulator waxaa inta badan loo isticmaalaa in lagu soo saaro bacriminta isku dhafan.Guud ahaan, bacriminta isku dhafan ayaa ka kooban ugu yaraan laba ama saddex nafaqo (nitrogen, fosfooraska, potassium).Waxay leedahay sifooyin nafaqo oo sarreeya iyo waxyeellooyin yar.Bacriminta isku dhafan ayaa door muhiim ah ka ciyaara bacriminta dheellitiran.Kaliya ma hagaajin karto waxtarka bacriminta, laakiin sidoo kale waxay kor u qaadi kartaa dhalidda xasilloon oo sarreeya ee dalagyada.Khadka wax soo saarka ee granulator disk waa xal wanaagsan si loo gaaro wax soo saar tayo sare leh oo sarreeya ee bacriminta isku dhafan.Khadka wax-soo-saarka ayaa soo saari kara bacriminta NPK, bacriminta DAP iyo qaybo kale oo bacrimin ah.
Alaabta ceeriin ee wax soo saarka bacriminta isku dhafan waa HOL, ammonium chloride, ammonium sulfate, dareeraha ammonia, ammonium monophosphate, diammonium phosphate, chloride potassium, potassium sulfate, oo ay ku jiraan qaar dhoobo ah iyo kuwo kale.
1) Bacriminta Nitrogen: ammonium chloride, ammonium sulfate, ammonium thio, urea, calcium nitrate, iwm.
2) Bacriminta Potassium: potassium sulfate, cawska iyo dambaska, iwm.
3) Bacriminta fosfooraska: calcium perphosphate, calcium perphosphate culus, calcium magnesium iyo fosfate bacrimin, fosfate ore budada, iwm.
Khadka wax soo saarka ee granulator disk waa mid horumarsan, hufan oo wax ku ool ah, qaab dhismeedka qalabku waa mid is haysta, automation-ku waa sarreeyaa, hawlgalku waa mid fudud, waxayna ku habboon tahay wax soo saarka dufcada bacriminta isku dhafan.
1. Dhammaan qalabku waxa ay ka samaysan yihiin walxo u adkaysta daxalka iyo xidhashada.
2. Awoodda wax soo saarka ayaa lagu hagaajin karaa iyadoo loo eegayo shuruudaha macaamiisha.
3. Ma jiro saddex qashin oo sii daaya, badbaadinta tamarta iyo ilaalinta deegaanka.Si tartiib ah ayay u socotaa wayna fududahay in la dayactiro.
4. Khadka wax soo saarka bacriminta isku-dhafka ah ma soo saari karo oo kaliya sare, dhexdhexaad iyo hooseeyo bacriminta, laakiin sidoo kale waxay soo saari kartaa bacriminta organic, bacriminta organic, bacriminta noolaha, bacriminta magnetic, iwm. Heerka granulation waa sare.
5. Nashqadaynta xariiqda wax-soo-saarka oo dhan waa mid cufan, cilmiyaysan oo macquul ah, tignoolajiyadduna waa horumarsan tahay.
Qalabka khadka wax soo saarka ee granulator-ka diskka waxaa ka mid ah bakhaarka maaddooyinka → qasiyaha (isku-darka) → granulators disk (granulator) → mashiinka shaandhada durbaanka (kala soocida alaabada aan tayada lahayn iyo alaabada dhammaatay) → burburin silsilad toosan (jebis) Gaadhida suunka (isku xidhka habab kala duwan) iyo qalabyo kale
Habka socodka khadka soo saarista granulator diskka waxaa badanaa loo qaybin karaa:
1. Habka maaddooyinka alaabta ceeriin
Ugu horreyntii, u qaybi alaabta ceeriin si adag oo qiyaas ah.Qalabka ceeriin waxaa ka mid ah HOL, amooniyam amooniyam, ammonium chloride, ammonium sulfate, ammonium phosphate (ammonium phosphate, diammonium phosphate, calcium monophosphate, calcium carbonate), chloride potassium, potassium sulfate, iwm.
2. Habka isku dhafka walxaha ceeriin
Dhammaan alaabta ceeriin waa la isku daray oo si siman loogu walaaqay blender.
3. Geedi socodka jabay
Burburiyaha silsiladda tooska ah wuxuu jajabiyaa qaybo waaweyn oo walxo ah qaybo yaryar oo buuxin kara shuruudaha granulation.Kadibna suunka gudbiyaha ayaa alaabta u soo diraya mishiinka granulation diskka.
4. Habka granulation
Xagasha diskka ee mashiinka granulation disk wuxuu qaataa qaab-dhismeedka arc, iyo heerka samaynta kubbadu waxay gaari kartaa in ka badan 93%.Ka dib marka maaddadu gasho saxanka granulation, iyada oo loo marayo wareegga joogtada ah ee diskka granulation iyo qalabka buufinta, maaddadu waxay si siman u wada xiran tahay si ay u soo saarto qaybo leh qaab isku mid ah iyo qaab qurux badan.Granulator Disk waa qalab lagama maarmaanka u ah khadka wax soo saarka ee bacriminta isku dhafan.
5. Habka baaritaanka
Alaabta la qaboojiyey waxaa loo raray mashiinka shaandhada rullaluleyda si loo baaro.Alaabooyinka u qalma waxay ka geli karaan bakhaarka la dhammeeyey iyada oo loo sii marayo qalabka suunka, sidoo kale si toos ah ayaa loo baakadaysan karaa.Walxaha aan u qalmin ayaa ku soo noqon doona dib u miradhalinta.
6. Habka baakaynta
Baakayntu waa habka ugu dambeeya ee khadka soo saarista bacriminta isku dhafan.Alaabada la dhammeeyey waxaa lagu baakadeeyay mashiin baakad qiyaaseed oo toos ah.Heerka sare ee otomaatiga iyo waxtarka sare ma aha oo kaliya in la gaaro miisaan sax ah, laakiin sidoo kale si heer sare ah u dhammaystir habka ugu dambeeya.Isticmaalayaashu waxay xakameyn karaan xawaaraha quudinta waxayna dejin karaan cabbirrada xawaaraha si waafaqsan shuruudaha dhabta ah.